Click here for the video of the first machine.
Click here for the video of the second machine.
This line, consisting of 2 single machines that can be connected to each other, performs the complete automatic assembly of the tap screw with a series of presence and tightness checks carried out during each assembly phase.
Each individual machine consists of a hexagonal base, a servo-controlled NC rotary table that can be electronically programmed via a Touch Screen control panel, a central fixed disc and an external rotating disc complete with supports for positioning the pieces.
Each machine is also equipped with a Touch Screen control panel from which it is possible to manage the automatic machine set-up facilitated at each change of equipment, batch and/or item and monitor production data via mobile devices.
The centralized supervisor can be connected to the management database for data transfer, scrupulously following the requirements imposed by the Smart Factory and Enterprise 4.0 project.
All components are automatically fed via circular and straight vibrators complete with suspended hoppers to dose and increase the load capacity.
All loading/unloading and assembly phases have camera vision systems to check correct assembly.
Machine 1 – CNC table with 12 divisions with n.12 installations
- Pos.1: Feeding via circular and straight vibrator and loading of the dipstick
- Pos.2: Fore-end presence control via camera
- Pos.3: Feeding via circular vibrator and rotating palm of the lower o-ring and subsequent control by camera
- Pos.4: Feeding by circular vibrator and rotating palm of the upper o-ring and subsequent control by camera
- Pos.5: Free
- Pos.6: Automatic turn of the fore-end
- Pos.7: Feeding via circular and straight vibrator and valve loading with phase tester
- Pos.8: Free
- Pos.9: Screwing the valve in pairs on the fore-end
- Pos.10: Presence and fore-end height control
- Pos.11: Unloading of pieces by chute with selection of vouchers and rejects (for possible loading on station 5 of machine 2)
- Pos.12: Free
Machine 2 – CNC table with 12 divisions with n.12 installations
- Pos.1: Feeding by means of a circular and straight vibrator of the screw body
- Pos.2: Body presence control via camera
- Pos.3: Feeding via circular vibrator and rotating o-ring blade and subsequent control via camera
- Pos.4: Free
- Pos.5: Feeding by circular and straight vibrator of the machine-mounted dipstick 1
- Pos.6: Free
- Pos.7: Pressing the dipstick into the body with phase tester
- Pos.8: Fore-end height control via camera
- Pos.9: Feeding by circular and straight vibrator of the seeger and mounting on a screw
- Pos.10: Component presence check
- Pos.11: Unloading of pieces via chute with selection of vouchers and scraps
- Pos.12: Free
